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Sewing Machine Thread Breaking at Needle – Causes and Solutions Full Guide of 2023

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Imagine that the upper thread of your sewing machine breaks after every few stitches. Frustrating! That’s one way of describing the feeling you get when this keeps happening.

Well, it’s a common problem for many sewing machines. It slows down the progress because you have to stop sewing every time the thread breaks. So it means spending more time than usual on one piece of clothing.

Also, the sewing experience gets tiring and you don’t look forward to it. So you may wonder what happens if the thread keeps breaking at the needle. As aucky for you, this article highlights some causes and solutions.

Why does my sewing machine thread break at the needle?

The upper thread upper thread. It is the thread that goes through the needle. It may continue to break as you sew. In addition, this breaking can occur for various reasons. They list some reasons below. In addition, you will also find the best solutions to avoid needle breakage problems.

1. Disproportionality in the thread tension

If the sewing machine thread tension is too tight, the upper thread may break during sewing. Tension also becomes a problem when we use the standard tension for different fabrics instead of adjusting it.

Different fabrics require unfamiliar tension, and the same goes for threads. So if the upper and bobbin thread tension is uneven, the thread will also break during sewing.

Solution–Adjust the thread tension to your fabric

If tension continues to break the thread at the needle, adjust it. Make sure that the bobbin thread and the upper thread tension match. Also, make sure that the tension is not too tight. It prevents the wire from being pulled too hard. Eventually, the thread breaks at the needle.

2. Using a bent, dull or damaged needle

After several projects, your needle may become worn or bent. It’s quite common, especially if you’re sewing a lot of thick fabric. If the needle , bent or blunt, the automatic needle threader hook will not align correctly.

As As a result, the upper thread will continue to break. To add, the sharpness of the needle determines how well it will pierce the fabric. If the needle is not sharp enough, the thread will snag and break.

In addition, if you go too long without changing the needles, it should come as no surprise if this problem occurs.

Solution—Always check the needles

Check if the needles , bent or boring. Also check that the needle size corresponds to the type of fabric and thickness. If you notice any problems, replace the needles. In fact, you can replace the needle after each project if you can.

3. Cheap thread breaks quite often

Thread quality plays a big role in sewing. The worse the quality of the wire, the greater the chance of problems with the wire breaking. If you don’t replace it, the wire will continue to break during the project.

Wire comes in different weights. Some wires are fine and will break with a little pulling. Others are so thick that they either break in the needle’s eye or the tension discs.

Different fabrics use different thread weights. So it means that the thread weight should always match the fabric. If you use the wrong thread weight or type of fabric, the upper thread will break while sewing.

In particular, I designed some thread weights for sewing with the hand and not for machine sewing. Using such threads on a sewing machine will cause them to break.

As aikewise, sewing thread can have snags. These can get in the way and cause thread to break.

But knots cause onetime thread breakage. It means that if the thread continues to break; the knots are not the cause. It must be something else causing the wire breakage.

Solution—Select the correct wire

Quality is everything. Using the correct thread quality, type and weight for your sewing can help prevent thread breakage. In short, make sure you always use branded threads for your sewing.

4. Broken take-up lever spring

The take-up lever is the part that takes the thread from the spool to feed it through the machine. It also lifts the thread out of the fabric after making a stitch.

If the take-up lever spring breaks or is bent, your thread will also break. You immediately notice that the thread breaks when you sew.

Solution – Replace a broken take-up lever spring

You cannot repair the broken lift lever spring at home. You may need some professional tools and expertise to do this. If this causes the thread breakage, repair it by taking it to a sewing machine repairer.

5. Fluff build-up in the bobbin

If a broken thread or pieces of cotton accumulate in the bobbin, the sewing thread will break. These broken pieces of cotton that accumulate in the coil fluff.

The reason is that lint deposits interfere with the timing of the hook, which messes with the sewing thread.

Solution–Do Sewing machine maintenance and cleaning

Cleaning the sewing machine removes fluff in the bobbin. You can use a small brush to clean the machine. But when in doubt, it is best to consult the manual of a sewing machine. The manual contains guidelines for cleaning your machine.

If you have lost your manual or bought a used machine, please contact the manufacturer. You can also check out their website and FAQs section.

6. Inserting the needle incorrectly

Inserting the needle incorrectly will cause problems. It is one problem that causes upper thread breakage.

In addition, the screw holding the needle can loosen. So it may cause the needle to fall out of position a bit.

Or you may bump the screw while sewing, causing it to come loose. If this happens, the needle will hit the bobbin and break with the thread.

Solution – Correct insertion of the sewing needle

Always insert the sewing machine needle correctly. The insertion should be up and tight. This will prevent it from hitting the bobbin and causing the thread to break.

In addition, make sure that the needle is always as tight as possible before sewing. By checking the needle setting, you can solve the problem of the needle coming loose while sewing.

7. Sewing machine threading incorrectly

Threading the machine incorrectly will cause thread problems. The reason for this is that the thread is not in the desired position.

So it means that the whole threading process . Thread breaking is a sign of incorrect threading.

It may seem like a minor problem, but it can happen to anyone. No matter how long someone has been sewing, even an experienced seamstress can make a mistake when threading.

Solution: Re-threading the sewing machine is the way out

Always make it a point to check that you have done the threading process correctly. You can remove and retread the thread even before you sew to make sure you get it right.

It may sound like a time-consuming process to always have to re-thread the thread. machine. But look on the bright side. You prevent the wire from breaking.

8. Throat plate condition

Needles sometimes break during sewing. Once they break, notches can fall into the throat plate (metal cover of the coil). Nicks in this case refers to the small remains that fall as soon as the needle breaks. These can cause tension and wire breakage problems.

Solution – Repair Throat Plate Condition

If you suspect minor nicks that get into the throat plate to be the cause, replace it. It is inexpensive to replace a throat plate. If you are not sure how to do this, please consult a sewing machine technician.

So, after understanding the causes and solutions of upper thread breakage, you might solve the problem. Some of the above problems have a similar solution, while others have their unique solution.

Does snapping coil threads break more often?

Bobbin thread snaps for various reasons. In addition, the most common cause is tension. In the end, you can often encounter thread breakage problems.

Tension doesn’t just cause the upper thread to break? It also causes the bobbin thread to snap. If the tension is too tight, adjust it to the best thread tension. The tension of the upper and bobbin threads should always match.

Also, set the bobbin correctly. And wind the bobbin thread correctly. This can also be a likely cause of bobbin thread snapping.

Can I stop thread breakage by threading the machine correctly?

It may sound unbelievable, but not threading your sewing machine correctly has terrible consequences. First, it can cause needle or needle thread breakage. It can also prevent stitches from forming as you sew.

So always make sure you follow the correct sewing machine threading guide. Some machines even have arrows to guide you in which direction to take the wire.

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Mutasim Sweileh

Mutasim is the founder and editor-in-chief of, a site dedicated to those passionate about crafting. With years of experience and research under his belt, he sought to create a platform where he could share his knowledge and skills with others who shared his interests.